Short block prior to popping #3 back in:
Prior to actually installing the piston, I checked it against the chamber in the cylinder head. I noticed it didn't quite want to sit flat. On inspection, I found witness marks on all eight pistons, and visibly smashed corners on some of the chambers. CP's dome isn't quite the right shape for the Northstar chamber.
So after taking a break to think about it, dad and I decided the best way to deal with it was to use a mill with a 90 degree point to shape the corners of the chambers a little bit.
I caught the light on 4 of my eight new chamber facets here:
HOWEVER... the quill handle slipped off the shaft and fell on the deck surface of the left head, dinging it RIGHT. ON. THE. F@#$%ING. FIRE. RING. No pic because I would have thrown my phone. The shit that happens on this build. The most likely way to deal with that is to have the left head decked. AGAIN.
Once *THAT* was taken care of, I got back to installing the piston:
One last glamour shot of the hone job:
All eight installed:
Lower crank case incoming:
GM's updated Northstar reseal procedure:
https://www.cadillacforums.com/threads/ ... te.117232/The RTV PN is for the 5.3oz can. I had a 2.65oz tube of the same product... the specific GM/ACDelco PN called out for this application.
The data sheet says the working life is 20 minutes, so didn't have a lot of time to mess around. As I did the job, I found that the 20 minutes may be until it skins, but it definitely remains workable beyond 20 minutes.
I installed the replacement locating dowel, then laid the bead of RTV in the seal groove as specified in the procedure. The night before, I had cleaned both the seal groove and the mating face of the lower crank case with alcohol, as well as scraping all the old scunge out of the groove.
I applied the RTV as directed, then set the lower crank case in place on the locating dowels. I was popping the oil manifold plate in place when I found this:
Seriously? I bought a F@#$%ing Mahle part so I wouldn't have to deal with this crap. With wet RTV curing and no time to mess with this, I buttoned up the bottom end with the old manifold plate, so that I could get everything torqued up for the RTV to cure.
And here it is:
WOOOOOOOTFinally... after fighting me every. step. of. the. way. for months...
Back to the manifold plate...
It looks like a nice enough piece. In the package there's a note that says "If the pins don't line up, pull them out". WTF? How the actual FUCK does OE supplier Mahle get their shit so broken that the alignment pins aren't in the right place? I think I've actually encountered this before, so there may have been a running change on GM's part that moved those holes, but then GM SHOULD KNOW THAT, have different part numbers and SO SHOULD ALL THE SUPPLIERS. Still WTF.
We didn't have a 5mm collet for the dowel pin puller, so we had to abuse the M6x1.0 collet in the stud setter to pull the 5mm pin. It's only installed into the aluminum be a couple of mm's, so it's not hard to get out. Next weekend I'll pull the main bolts and swap the new manifold plate in. This is EXACTLY why I paid for steel inserts in the main bolt holes. I also need to pop the one stud-headed main bolt into the right location to support the oil pump pickup tube.
TheDarkSideOfWill wrote:
This is the feature on the '93-'99 right head that must be modified. This is the right bank exhaust cam.
The heads are with the machinist now, but he won't be able to get to them until next week. :-/
I guess I need to post a snap of what the '06+ head looks like for comparison.
Oh yeah, here's the "after" for the mods done to the right cylinder head for the '06+ cam sensor:
Glamour shots of assembled short block:
ALL the RTV I had left over:
Years ago I joked with ALLTRBO about Chevy small blocks being old school in that they require half a tube of RTV to seal up, while the Northstar just needed four dabs where the front cover and RMS met the case half joints. Well... I guess the Northstar is now an old Chevy, because it took the whole tube of RTV to seal up.
The Duramax diesel has a cast aluminum main girdle/lower crankcase/upper oil pan component that bolts to the cast iron block. The joint between these two pieces on my Duramax is dry as a bone after 150,000 miles. Why TF can't GM do the same thing on a Cadillac lower crank case? Maybe that's what this RTV method does.
That being said, the joint between the Duramax upper oil pan and the stamped steel lower oil pan is scungy enough for both joints. I snagged the gasket and RTV to reseal that, but the directions specify not to put oil into the engine for 24 hours after applying the RTV, so it becomes a lot more difficult to do that job well in the Belvoir hobby shop.
Short block turning torque is ~150 inlbs. If I turn it a little more quickly, it turns smoothly with a steady reading on the dial. If I slow down to read the dial better, sticktion takes over and the needle flutters. 150 isn't terrible, but could be better if I had a more modern ring pack.