PSk wrote:
Maybe once you have resolved the leaks, you could look at pressurising water at up to 100 degree C somehow in your heads before assembly.
This would give you the first indication of what is going to happen with temperature and expansion, etc.
BTW this tester you built is proving worth it's weight in gold!
Pete
ideally you'd also want the heads at temp too, that requires a big oven.. Given the expansion rates of the materials I don't think it'll be a problem when hot, heck if anything the leaking would stop depending on the 'gap' of the hole. Steels and aluminum have different expansion rates and that is where temps can most certainly come into play, cast iron block & aluminum heads for example, iron liners in aluminum blocks, etc..
All this expansion talk has me recalling calculating the expansion of the cylinder head with the exhaust and intake valves to insure that at temp they were not too close to the piston, changing the piston to deck height, CR etc.. and valves changed the clearances and getting that wrong is expensive! Not fond of the clackity clack noises
